{"id":438,"date":"2020-10-16T11:55:31","date_gmt":"2020-10-16T03:55:31","guid":{"rendered":"https:\/\/slpsb.com.my\/blog\/?p=438"},"modified":"2021-08-03T15:28:48","modified_gmt":"2021-08-03T07:28:48","slug":"refractory-project-tips-for-plant-managers","status":"publish","type":"post","link":"https:\/\/www.slpsb.com.my\/blog\/refractory-project-tips-for-plant-managers\/","title":{"rendered":"Refractory Project Tips Every Plant Manager Needs"},"content":{"rendered":"

Tips Every Plant Manager Needs for a Successful Refractory Project<\/h2>\n

A refractory project may be the least of your concerns, but it can keep your whole operation intact<\/p><\/blockquote>\n

With that in mind, a proper refractory installation<\/strong> keeps your business running longer.<\/p>\n

So, whether it is a new refractory project<\/strong> or refractory repair<\/strong>, a plant manager must have the right skills for a successful refractory project.<\/p>\n

What is refractory service?<\/h2>\n

A refractory project<\/strong> or refractory service <\/strong>involves refractory materials that can withstand extreme heat, pressure, or chemical damages.<\/p>\n

Hence, successful refractory installation services<\/strong> can maintain their structure and strength even under harsh environments.<\/p>\n

Typically, refractory products are applied in furnaces, incinerators, kilns, and reactors where heat is intense.<\/p>\n

Refer: Refractory 101<\/a><\/strong><\/p>\n

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What makes a good plant manager?<\/h2>\n

Being a plant manager has a lot of responsibilities. With so many things on your mind, you’ll need all the help you can get.<\/p>\n

So, hire a refractory engineering company<\/strong> with skilled refractory installation contractors<\/strong> before you install your refractory.<\/p>\n

Here are some basic refractory tips for plant managers<\/strong> you should know when managing construction or repairs.<\/p>\n

1. What are the chemical properties of refractory?<\/h3>\n

Basically, there are different types of refractories<\/strong> for different applications. Subsequently, refractory materials<\/strong> will depend on the refractory application<\/strong> as there is no one-fits-all solution.<\/p>\n

Acidic Refractory<\/h4>\n

Acidic refractory includes refractory materials that are unaffected by acidic materials under extreme heat.<\/p>\n

Moreover, acidic refractory materials<\/strong> contain alumina, silica, and ceramic which is commonly used for brick refractory.<\/p>\n

Basic Refractory Project<\/h4>\n

Basic refractory includes refractory materials that are stable to alkali but reactive towards acidic materials.<\/p>\n

This refractory service<\/strong> commonly consists of magnesite but also includes dolomite and magnesia-chrome materials.<\/p>\n

Neutral Refractory<\/h4>\n

Neutral refractory includes refractory products that can resist both acid and alkali chemical attacks under high temperatures.<\/p>\n

Its most common materials contain alumina, carbon, and chromium oxide.<\/p>\n

For more information on refractory types, go to Types of Refractory & Its Application.<\/a><\/strong><\/span><\/p>\n

\"top-refractory-project-tips-every-plant-manager-should-know\"<\/p>\n

2. Common causes of refractory project failure<\/h3>\n

Although refractory castables<\/strong> are made to withstand high temperatures, heat may not be the only threat.<\/p>\n

Thus, the materials such as high alumina cement, fire clay bricks, <\/strong>and insulation bricks<\/strong> must also withstand chemicals.<\/p>\n

This is because when heat is applied, the chemical reaction between the refractory application<\/strong> and byproducts can cause failure.<\/p>\n

Suggested read: Common Refractory Installation Failures and How to Fix Them<\/a><\/span><\/p>\n

3.\u00a0 Cracks in the refractory lining<\/h3>\n

Once the refractory work<\/strong> is complete, there is the possibility of small cracks in the refractory lining.<\/p>\n

Hence, you will need an experienced refractory bricklayer<\/strong> that offers inspections and repairs in their refractory services.<\/p>\n

This is to help avoid any released heat which can damage the chemical process and the insulating fiber. Thus disrupting the whole operation.<\/p>\n

4. How to install refractory<\/h3>\n

Every plant manager must know that a successful refractory<\/strong> depends on the proper refractory installation<\/strong> by a team of trained workers.<\/p>\n

Generally, complete refractory construction services<\/strong> include the following sequence:<\/p>\n

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  1. Installation<\/li>\n
  2. Curing<\/li>\n
  3. Temperature Control<\/li>\n
  4. Water removal<\/li>\n
  5. Drying out<\/li>\n<\/ol>\n

    However, following the correct steps requires the right materials and expertise.<\/p>\n

    So, consult a reliable refractory engineer<\/strong>\u00a0to guide you to completion.<\/p>\n

    For more information, go to Technical Steps to Refractory Installation.\u00a0<\/a><\/strong><\/span><\/p>\n

    \"top-refractory-project-tips-every-plant-manager-should-know\"<\/p>\n

    5. Each refractory project is unique<\/h3>\n

    It is known that one refractory solution<\/strong> may not work for another type of refractory. Hence, your plant may need a customized refractory installation <\/strong>to avoid any failures in the near future.<\/p>\n

    Thus, to guarantee a successful refractory, it is best to refer to a refractory company that has the right materials and capabilities to meet your plant’s conditions.<\/p>\n

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    Manage a Successful Refractory Project<\/h2>\n

    Since you now know the basic requirements for a refractory project, you can now contact a trusted and experienced refractory works contractor<\/strong>.<\/p>\n

    So if you’re planning for a new plant construction or for refractory repairs, look no further than SLP engineering, the leading refractory company in Malaysia.<\/strong><\/p>\n\n

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